Made to Measure Boxes

Custom boxes ensure that your supply chain is geared exactly towards your requirement, helping to eliminate wasted time and expense – from eliminating the use of infill to increasing efficiency on the packing bench. At Challenge Packaging our made to measure boxes are both designed and manufactured in house, with a turn around time for simple 0201 cases as quick as 48 hours!

Explore this section of our site to discover more about our made to measure custom boxes services. After exploring, if you have any questions about bespoke boxes that you’d like to speak to us about, our highly trained and knowledgeable sales team will be delighted to hear from you.


Designing Your Own Unique Box

The quality of your made to measure boxes is not surprisingly directly related to the quality of the original design. We’ve invested hundreds of thousands of pounds into our design facilities, including full CAD automation to ensure that your custom boxes are designed perfectly.

Don’t forget that we’re also able to offer a wide range of printing solutions for your box requirement. From flexographic printing, which is perfectly suited to transit cases, shelf-ready packaging and postal packaging, right through to digital printing and full colour lithographic printing. The latter techniques being ideal for situations when you really want the box to sell your product. Click on the button below to read more about our printed boxes.

Manufacturing Custom Boxes

Once we have the designs for your custom boxes nailed, its onto our factory floor where there’s absolutely no margin for error. Industry leading equipment guarantees our custom boxes match the original designs from the first corrugated case to the last. Within our factory we have a wide variety of machines capable of manufacturing custom boxes to any specification. Whether its a die-cut box, or a regular style with custom dimensions, all needs are provided for. We are also capable of printing up to three colour jobs in house thanks to the addition of our Flexo-Folder-Gluer. With equipment like this, your custom boxes are guaranteed to look stunning.

Examples of Custom Boxes

Curious to see what we can achieve? Head over to our gallery section and see some of our previous made to measure bespoke boxes. You’d never have thought a box could look so nice!

  • “I am pleased to advise that Challenge Packaging remains firmly our preferred supplier of choice for our packaging needs”

    Group Operations Director


  • “Challenge have been working with us for the past 2 years, they are our preferred supplier, consistently delivering to our high demands”

    Operations Director


  • “Challenge have been exceptional in streamlining all our packaging requirements… one of our success stories!”

    Materials Controller


  • “Challenge Packaging have not only helped reduce the amount of packaging that we need but also helped us reduce our overall packaging expenditure with their expertise”

    Operations Manager