Double Wall Boxes

What are double wall cardboard boxes?

Double walled cardboard boxes are durable packaging boxes made of two extra strong boards, with two layers of corrugated paper in between to reinforce it. They’re ideal for shipping and transporting heavier, bulkier items up to 45kg (check out our corrugated board-grade guides for further information on weight).

What’s the difference between single wall and double wall boxes?

The main difference is what they’re composed of - and the clue is in the name. Single wall cardboard boxes only have one layer of corrugated paper between the outer boards, whereas double wall cardboard boxes have two for extra strength.

What size double wall boxes are available?

The beauty of our boxes is that they’re available in a range of sizes to suit the shipping or packing that you’re doing. Sizes start at 229mm x 152mm x 152mm for smaller items, and go right up to 914mm x 610mm x 610mm for the bigger things.

How should I pack a double wall cardboard box?

Our double wall shipping boxes come flat packed for easy transit and storage, so all you need to do when you need to use one is bend along the pre-folded lines, and secure with the appropriate parcel tape.

What common uses are there for double wall cardboard boxes?

The loading capacity and durability of our double wall cardboard boxes make them ideal for a number of uses, but in particular we find that they’re most used for storing items in residential and business premises, shipping items nationally and internationally, and for transporting goods during home or office moves.

Why choose Challenge Packaging?

When you’ve got customer orders to fulfil, or you’re packing up your worldly possessions, you need packaging you can count on - and that’s our mission here at Challenge Packaging. We’re passionate not only about providing great quality packaging, but also doing so in a way that minimises harm to the environment; that’s why so many of our cardboard and paper products are 100% recyclable.

Frequently Asked Questions

A good rule of thumb is to load the boxes with no more than 45KG, but you can check out our corrugated board-grade guides for more information

Yes! Our double wall moving boxes are 100% recyclable, and plastic free - sustainability is extremely important to us.

Depending on what size of box you order, when you make an order of heavy duty double wall boxes from Challenge Packaging, you’ll receive it in packs of 1, 5, 10, 15 or 20 - refer to the individual size that you’re seeking for clarification.

Yes - our double wall pallet boxes can be modified with inserts, or our very own eco friendly insulated pads and liners.

Whilst they come flat packed, our boxes are simple to assemble - just fold along the lines as directed, and secure with packaging tape when you’ve finished packing it.

Orders that are received and processed before 3pm on weekdays are put on our 1-2 day delivery, so you’ll have your order in no time.